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  1. #11
    Join Date
    Jul 2008
    Location
    Snellville, GA & Lake Sinclair
    Posts
    8,419

    Default

    I posted this hint given to me by 11 Outback V.

    Get a hole saw kit that has the spindle & interchangeable hole sizes. Stack the current hole size inside the desired hole size and the smaller bit will act as a guide/hold it in place.

  2. #12
    Join Date
    Aug 2011
    Location
    Commerce Lake, MI
    Posts
    2,145

    Default

    Easiest and safest method is to use a round file. It'll open it up in less than a minute and not risk destroying the gel coat. Put the power tools down for this job. When I put new thru hulls in I had to go a little lager than the 1" hole saw I used to make the initial hole. I used a round file and I swear it only took a few swipes to make a significant different to the size f the hole..
    2017 Moomba Craz

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