I am hoping some one has had this happen and can help me figure out how I can resolve it.

Saturday we took up the floor and replaced the steering cable. Took at about 4 hours to get it in and get everything aligned so I had an even number of rotations left and right. I am amazed at how easy the boat steers now. However I did notice a problem on the lake yesterday. On occasion the steering wheel is grinding. It definitely feels like its the gears grinding where the helm and rack are connected.

I only seem to feel the grinding if I take off (throttle from a dead stop) while the wheel is cranked all the way to the left or the right. Grinds for a bit and as I straighten out the grinding stops. Also does not do it every time.

Can any one offer me any advice as to why these gears would be grinding. I don't even see how they can grind as the rack fits pretty tight to the helm where the gears meet. none the less it is grinding.

I did have the crazy thought that maybe this is normal and it sorta worked like a chuck on a drill and to keep the gears from being chewed up it kinda ratcheted to protect itself. But I'm sorta thinking this is not the case and it should never grind like this.

Any help would be appreciated.