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  1. #1
    Join Date
    Aug 2009
    Location
    Montana
    Posts
    3,062

    Lightbulb Poor Man's Ballast

    After a few questions I've decided to post what I've done to my "red-neck ballast system". Keep in mind its a DD so can't hide the bags and can only get so much hose/pumps, valves squeezed in. Ok - so here is what I've done so far to modify my ballast set up.

    1.) Utilized the factory pump, sprinkler valve, and ballast switch on the dash

    2.) added a T to the fill line under the rear locker along the gas tank

    3.) drilled another hole for the side sack (fill only) on the port side. There was a 300lb sack with the factory system and 3 holes (fill, vent, drain)

    4.) installed 2 valves in the rear locker to control which bag gets filled. This helps ensure that they don't fill automatically while running and/or the boat doesn't fill with water when bags are removed. The main valve is in the doghouse but a pita to have to open it up and reach under the belts/pullies everytime I want to fill the sacs. Now I can just open the rear locker and open one or the other or both and leave the main valve open. The sprinkler valves are notorious for letting in water I've replaced the thing once and still problematic. The next step is going to be to scrap the stock pump system for something better.

    5.) Added a 750lb rear seat sack to replace the stock bag. Connect the fill, vent, and drain lines. Fill controlled by the valve on the starboard side. Folds up and fits under the rear seat when empty and not in use.

    6.) Added a 400lb V-drive side sack that I throw next to the doghouse when trying to surf. Have a 3-4ft long fill hose with quick fittings on both ends. Fill controlled by the valve in the rear locker on the port side.

    7.) Have the stock 300lb bag that I've replaced the fittings so I can fill with the Tsunami pump and throw it in the bow walkthrough.

    Points of note.....I can still use the Tsunami pump on all bags if I want to fill them quicker. The plumbing allows me to fill the rear sack and/or side sack individually or at the same time. Yes it takes awhile but handy to use the stock ballast switch to fill while floating and doesn't bother me much YET. Valves are handy and easy to reach. Emptying the side sack is done with the tsunami pump while the rear sack is emptied with the stock setup.

    100_7157.jpg
    stock bag
    100_8217.jpg
    rear seat sac
    100_8227.jpg
    starboard valve in rear locker (another one on port side)
    100_8223.jpg
    rear bag tucked away
    100_8220.jpg
    both rear and side sacs plumbed and ready

    2007 Moomba Outback - going, going, GONE
    2015 "NOT A MOOMBA"

    Why Not? Play Hard! Get wet

  2. #2
    Join Date
    Aug 2009
    Location
    Montana
    Posts
    3,062

    Default more pics

    100_8404.jpg
    rear bag and side sac in use
    100_7522.jpg
    rear sack plumbing lines tucked in on starboard side (fill line up and into the rear locker/valve/and back down to bag, empty line to pump and out through hull
    100_7149.jpg
    stock pump and sprinkler valve (TAKING SUGGESTIONS ON "EASY" REPLACEMENT FOR MY SYSTEM)

    2007 Moomba Outback - going, going, GONE
    2015 "NOT A MOOMBA"

    Why Not? Play Hard! Get wet

  3. #3
    Join Date
    Mar 2008
    Location
    Vancouver WA
    Posts
    3,034

    Default

    Sweet! Thats not redneck thats resourceful! Awesome job Viking!


    PWI as usual...

  4. #4
    Join Date
    Jun 2008
    Location
    Henderson, NV
    Posts
    7,032

    Default

    looks good..

    I have contemplated doing the 3-pump upgrade, but something about bobbing on the lake enjoying an "adult beverage" while the bags fill is filling..
    '06 Supra Launch 20SSV-gone but never forgotten

  5. #5
    Join Date
    Jan 2008
    Location
    Tallahassee, FL
    Posts
    14,071

    Default

    Looks pretty good. Now let's see that wake!
    My Mom said I'm not allowed to get wet!
    2008 LSV (sold)
    2000 Outback LS (sold)
    LLTR!!!!!!!!



  6. #6
    Join Date
    Aug 2009
    Location
    Montana
    Posts
    3,062

    Default

    Quote Originally Posted by kaneboats View Post
    Looks pretty good. Now let's see that wake!
    ha ha.......I'll try and get some this weekend. Been fighting the weather up here all year long!

    2007 Moomba Outback - going, going, GONE
    2015 "NOT A MOOMBA"

    Why Not? Play Hard! Get wet

  7. #7
    Join Date
    Jan 2008
    Location
    Keuka Lake, NY
    Posts
    7,692

    Default

    nice job, ballast projects are fun aren't they....
    A Day at the Lake...Priceless
    A Day in Powder...Endless


    Joe V
    2012 Möbius XLV~ Loaded & Exiled
    2007 Outback V ~ sold

  8. #8
    Join Date
    Jan 2008
    Location
    Tallahassee, FL
    Posts
    14,071

    Default

    Quote Originally Posted by viking View Post
    ha ha.......I'll try and get some this weekend. Been fighting the weather up here all year long!
    Where are you? Montana? I've heard of it. It's up in Canada, right?
    My Mom said I'm not allowed to get wet!
    2008 LSV (sold)
    2000 Outback LS (sold)
    LLTR!!!!!!!!



  9. #9
    Join Date
    May 2008
    Location
    NW Montana
    Posts
    143

    Default

    Quote Originally Posted by kaneboats View Post
    Where are you? Montana? I've heard of it. It's up in Canada, right?
    Viking I hear you brother, cool, windy summer. Don't listen to these guys from the south, they are in dry suits until the air+water temp is above 140

    Kane, no matter however thermally challanged you guys are in Florida, you still are crazy enough to get in the water with the gators. For that you have my respect!
    2008 LS

  10. #10
    Join Date
    Mar 2008
    Location
    Vancouver WA
    Posts
    3,034

    Default

    Quote Originally Posted by KurtL View Post
    Viking I hear you brother, cool, windy summer. Don't listen to these guys from the south, they are in dry suits until the air+water temp is above 140

    Kane, no matter however thermally challanged you guys are in Florida, you still are crazy enough to get in the water with the gators. For that you have my respect!
    That there is funny! Its definitely been a rough... (I don't know if I would even call it) summer here in the northwest.

    Heres to some nice fall riding! Cheers!


    PWI as usual...

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