5-ton come-a-long fixes bent rad-a-cage effortlessly
My tower was bent out of shape the day I picked the boat up new from the dealer. Apparently the mounting holes were drilled just not *quite* right. This necessitated LEANING on the front tower tube (driver's side) every time the tower went up or down. Needless to say this was a big pain in the &*%#. I thought I might even have to get the helicoils re-done given the "interference fit" was leading to a thread-striping result.
Having bought the Outback V in one city and trailering it back to another, the local dealer wanted nothing to do with me when covering the warranty work. They basically played every jedi mind trick in the book to give me the full impression that the repair was going to be difficult and require keeping the boat for 2 months.
So I decided to just put up with the inconvenience for two boating seasons. One month ago, I called the Corporate technical help line (again). Basically I told them I just wanted to take it to some place and pay cash on the spot to get it fixed the same day. My question was: "where to take it and what to get done?" The response was a "metal fabricator" or some such place which could (cold) bend the tower frame (front) leg back into place.
I tried the big pipe wrench fix but got (similarly) nowhere. Given that the front leg of the tower had to come back (toward the stern) about 1/2 inch, I opted for a 5-ton come-a-long. I had my wife hold the front end of the tower (folded down) and inserted 2 (long) automotive grade bolts into either end of the driver's side rad-a-cage mounting points. To protect the gel coat, I put down a piece of cardboard on the passenger's side (below the leading pole of the rad-a-cage) and a life jacket on the driver's side. Hooked up the come-a-long to the bolts and started pulling.... The rad-a-cage measured the same distance from one mounting hole to another on either side: approximately 47.5 inches on the outer circumference. After some rather easy pulling, I then released the come-a-long and made another measurement: 47 1/8 inch.
END RESULT AFTER 15 MINUTE JOB: Rad-a-Cage fits PERFECTLY.
Cost to me: ZERO.
Level of Satisfaction: HUGE.
SUMMARY: A definite candidate for one of those Mastercard "Priceless" commercials. No thanks to the dealer "network" but good suggestion from Corporate office.