DIY Walk Through Wind Block - Idea

Ok Razz you have put alot more thought into this then i have. I mean you even have the sand paper that you are going to use down.

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Originally Posted by jester

Ok Razz you have put alot more thought into this then i have. I mean you even have the sand paper that you are going to use down.

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LOL! I've worked acrylic many times before so i know what works. :p

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Originally Posted by Razzman

I'll describe the basics.

Runners: 1/4 thick x 3/8 wide runners made from white HDPE, same material cutting boards are made from. Routing a channel 3/16 deep in the runners. Round over the sides and top removing sharp edges so there are no injuries or chance of pulling off runners.

Install: bond the runners to the gel using a very special clear hi-bond glazing tape that does not let go, waterproof and is only -1/16" thick. Install so channel is just shy of bottom of window.

Air Dam: The acrylic is cut to size by a plastics firm such as TAP, they'll do it cheap when you buy the piece. Smooth edges with 800/1500 grit sand paper. Round over all corners and edges. Size the dam in height to meet bottom of the window.

So that's it. It all relies on being able to work with HDPE, using a router and getting your hands on the special glazing tape that's $75 a roll or a buddy who has some! I just haven't got around to it yet.

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So, when are you or who might put this together in a kit to buy. Not sure if the walk through on different models/years are the same. You could make the kit a "cut to fit" option by leaving the side sections long and leaving the dam portion slightly large. Don't know what tool would work best to cut this type of material-skil saw, hand saw.

I the air dam portion would be cool with a etched logo but i would be happy with just a decal also.

I might be on the buyers lists if this would be available depending on cost.

I am considering that very thing but want to finish mine to test. There's options i have not mentioned to get hopes up as i have to review cost. I'll keep everyone posted asap.

Oh yeah, to get a primo cut in acrylic you must use a very fine blade at a regulated somewhat slow speed otherwise it chunks. I use a special acrylic blade on a table saw.

How did your project turn out? do you have any pictures?

I haven't even had a chance to attack this one yet.

Ed, How about you come to Oregon for a winter. You might have second thougths about a wind block. I will even let you use my dry suit for a run.

Ed, Mind if i come and live with you for the winter? Only two nights a year i could wakeboard all year without issues or having my differnt parts turn blue.

What this. Is Mr.Ed having a sleep over. Count me in. J/K